Fan Drive Maintenance Training Manual

INDEX
INDEX
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Table of Contents
25,000 Mile [40,000 Km] PM 37

Air Cartridge 33
Air Cartridge Assembly, lubrication 33
Air Cartridge Retaining Ring 33
Air Chamber Seal, disassembly 33
Air Chamber Seal, positioning 34
Air Chamber Seal, replacing 34
Air Chamber, inspecting 30
Air filter, cleaning 37
Air leak, bleed hole 39
Air leaks, checking for 37
Air pressure 38

Bearing/Cartridge Kit 26
Bearing Nut, replacing 33
Bearings, checking 38
Bearings, chevron markings 32
Bearings, removal 32
Bearings, spacers 32
Belt, tensioning 36
Button Head Screws, removal 35

Cage Nut, removal 35
Cage Nut, tightening 30
CAUTION notices 3
Clutch Pack Kit 26

Control Components 6
Control System 5

DANGER notices 3
Disassembling The Fan Drive 28

ECM 8
ECM Sensors 9

Electrical Control Systems (ECM) 8
Electrical Control Systems (NON-ECM) 10
Electrical wiring, checking 38
Electronic Control Module (ECM) 8
Engine Coolant Thermal Switch 6
Engine Coolant Thermal Switch, setpoint 6

Face Seal 34
Face Seal, inspection 31
Fan Drive Control Components 14

Fan Drive engaged, engine hot 41
Fan Drive engagement, checking 38
Fan Drive engagement, fails to 40
Fan Drive, removal 27

Fan Drive System 4
Fan Drive, cycles frequently 41
Fan Mounting Disc, inspection 29
Fan Mounting Disc, reassembly 35
Fan Mounting Disc, removal and inspection 28
Fan Mounting Disc, removal, cautions 28
Final Test 48
Float Seal Tip, cleaning 34
Friction Disc Kit 25
Friction Liner Kit 25
Friction Liner, inspection 38
Friction Liner, premature failure 39
Friction Liner, removal 30
Friction Liner, replacement 35

General Information 3

Jack Bolt, removal 28
Jack Bolt, tightening 35

Kits, repair 23

Lab Activity - Fan Drive Control Components 14
Lesson 1: Fan Drive System 4
Lesson 2: Control Components 6
Lesson 3: Electrical Control Systems (ECM) 8
Lesson 4: Electrical Control Systems (NON-ECM) 10
Lesson 5: Drivemaster Parts And Repair Kits 22
Lesson 6: Removing The Fan Drive 27
Lesson 7: Disassembling The Fan Drive 28
Lesson 8: Rebuilding The Fan Drive 32
Lesson 9: Reinstalling The Fan Drive 36
Lesson 10: Preventive Maintenance (PM) 37
Lesson 11: Troubleshooting 39
Lubrication, Air Cartridge Assembly 33
Lubrication, Air Chamber Seal 34

Mailing your Final Test 3

Normally-Closed Electrical Controls 12
Normally-Open Electrical Controls 11

Open/Closed Electrical Controls, comparison 13
Open/Closed Electrical Controls, summary 13
Operation 4

Parts and Repair Kits 22
Parts Identification 22
Preventive Maintenance (PM) 37
Prior To Servicing 21

Rebuilding The Fan Drive 32
Refrigerant Pressure Switch 6
Reinstalling The Fan Drive 36
Removing The Fan Drive 27
Repair Kits 23
Review Questions - Fan Drive Control System 15
Review Questions - Fan Drive Service 42

Seal Kit 23
Sensors 9
Sheave 31
Sheave Bearings, checking 38
Sheave Bearings, chevron markings 32
Sheave Bearings, removal 32
Sheave Bearings, spacers 32
Sheave Replacement 33
Solenoid Valve 7
Solenoid Valve, determining normally-open or closed 11, 13
Solenoid Valve, plumbing 10, 13
Spring Housing/Piston Assembly reassembly 34
Spring Housing/Piston Assembly reassembly, lubrication 34
Spring Housing/Piston Assembly removal 30
Spring Housing/Piston Assembly removal, warning 30
Super Kit 24

Test, Final 48
Test, mailing to Horton 3
Tools Required 28
Torque Specifications 32
Troubleshooting 39
Types of Electrical Control Systems 10

WARNING notices 3
Weekly PM 37

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Table of Contents

INTRO | LESSON 1 | 2 | 3 | 4 | LAB | REVIEW | SERVICING | LESSON 5 | 6 | 7 | 8 | 9 | 10 | 11 | REVIEW | TEST
DriveMaster® Fan Drive Maintenance Training
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