WELCOME TABLE OF CONTENTS INTRODUCTION General Information LESSON 1: FAN DRIVE SYSTEM 1.1. Operation 1.2. Control System LESSON 2: CONTROL COMPONENTS 2.1. Engine Coolant Thermal Switch 2.2. Refrigerant Pressure Switch 2.3. Solenoid Valve LESSON 3: ELECTRICAL CONTROL SYSTEMS (ECM) 3.1. Electronic Control Module 3.2. Sensors LESSON 4: ELECTRICAL CONTROL SYSTEMS (NON-ECM) 4.1. Types of Electrical Control Systems 4.2. Normally-Open Electrical Controls 4.3. Normally-Closed Electrical Controls 4.4. Comparison - Open/Closed Electrical Controls 4.5. Summary LAB ACTIVITY - FAN DRIVE CONTROL COMPONENTS REVIEW QUESTIONS - FAN DRIVE CONTROL SYSTEM REVIEW ANSWERS - FAN DRIVE CONTROL SYSTEM PRIOR TO SERVICING LESSON 5: DRIVEMASTER PARTS AND REPAIR KITS 5.1. Parts Identification 5.2. Repair Kits 5.2.1. DriveMaster Seal Kit 5.2.2. DriveMaster Super Kit 5.2.3. DriveMaster PolarExtreme Super Kit 5.2.4. DriveMaster Friction Disc Kit 5.2.5. DriveMaster Friction Liner Kit 5.2.6. DriveMaster Bearing/Cartridge Kit 5.2.7. DriveMaster Clutch Pack Kit LESSON 6: REMOVING THE FAN DRIVE LESSON 7: DISASSEMBLING THE FAN DRIVE 7.1. Tools Required 7.2. Disassembly Fan Mounting Disc Removal and Inspection Spring Housing / Piston Assembly Removal Air Chamber Seals Sheave and Sheave Bearings Air Cartridge Removal
LESSON 8: REBUILDING THE FAN DRIVE 8.1. Torque Specifications 8.2. Rebuilding Sheave Bearing Replacement Air Cartridge Spring Housing / Piston Assembly Reassembly Fan Mounting Disc Reassembly LESSON 9: REINSTALLING THE FAN DRIVE LESSON 10: PREVENTIVE MAINTENANCE (PM) 10.1. Introduction 10.2. Weekly PM 10.3. 25,000 Mile [40,000 Km] PM LESSON 11: TROUBLESHOOTING REVIEW QUESTIONS - FAN DRIVE SERVICE REVIEW ANSWERS - FAN DRIVE SERVICE FINAL TEST
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